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Contactless Material Characterization Through Occlusion Utilizing Consumer-Grade mmWave Radar
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Contactless Material Characterization Through Occlusion Utilizing Consumer-Grade mmWave Radar

Ryder Swan
University of West Florida Libraries
Master of Science (MS), University of West Florida
2026

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Abstract

As robotic systems and autonomous environments require increasingly robust perception capabilities, traditional optical sensors often fail in non-line-of-sight or occluded conditions. While millimeter-wave (mmWave) radar offers a penetrative alternative, the boundary limits of low-cost, consumer-grade mmWave systems for classifying object materials through secondary physical masks remain largely undefined.This thesis investigates the operational capabilities and physical limits of a Texas Instruments IWR6843ISK Frequency Modulated Continuous Wave (FMCW) radar in detecting and categorizing concealed objects. To isolate physical limitations, the sensor's radio frequency (RF) transmission parameters were held constant while environmental variables including masking material density, mask thickness, object distance, and dataset size were systematically manipulated across six testing phases. Captured multi-antenna radar reflections were processed as standardized time-domain signals and evaluated using neural network classifiers. The results demonstrate the system's high baseline accuracy in classifying metallic and non-metallic targets through varied occlusions, including fabric, styrofoam, and wood. However, systematic limit testing revealed distinct operational thresholds, showing significant signal attenuation and subsequent classification degradation as the masking material's density and thickness increased. Additionally, a comparative evaluation of deep learning architectures demonstrated that while a Convolutional Neural Network (CNN) achieved the highest overall accuracy, a Deep Multi-Layer Perceptron (MLP) offered highly competitive performance with vastly superior computational efficiency and ultra-low inference latency. Ultimately, this research validates the feasibility of utilizing consumer-grade mmWave radar as a non-invasive, contactless alternative to traditional induction-based metal detectors, while successfully defining both the physical and computational constraints necessary for its practical implementation.
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